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P1000 2016 1000-5 Engine rebuild

  • Thread starter RockChalk1000Hawk
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RockChalk1000Hawk

RockChalk1000Hawk

New Member
Dec 10, 2017
11
22
3
Raleigh NC
Ownership

  1. 1000-5
I just bought a 2016 model with low hours that "most likely" spun a bearing. I rebuild diesel truck and heavy equipment engines on a regular basis, but this will be my 1st pioneer. Just looking for pointers to look out for. Also is there any special tooling I will need do do this job? I have 2 triple bay tool boxes full of specialty tool for heavy truck but I know/think theirs got to be something ill need to order for the engine rebuild? I order a new crank last week and it showed up last night. I understand I got to matched the rods with the crank and the case with the crank for my bearings. anything else I should look for or do why I'm in it?
 
HBarlow

HBarlow

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Jun 14, 2020
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Daniels, WV
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  1. 1000-3

  2. Talon X
Even a skilled mechanic like yourself might benefit from a copy of the official Honda Pioneer Service Manual.


I hope you'll post photos of the major steps so we can follow your progress. Honda dealers generally won't allow a customer in their shops so few if any of us have ever even seen an engine out of the Piooneers.
 
RockChalk1000Hawk

RockChalk1000Hawk

New Member
Dec 10, 2017
11
22
3
Raleigh NC
Ownership

  1. 1000-5
Here you guys go!! Got it installed but I can’t get the new clutch to initialize. Went through the process 20 time so far. I deleted the DTC of the pcm but still no luck. Any ideas??

4CC669EC 0B94 4F9A B19A FB803F88561A 59910439 DD73 4F0F A1E6 2771C94E561C A9A46136 EE04 4672 9CBC C37C1392A4BF 50BFDF5C 6669 4506 B536 7D7B097A8112 5C080D81 BDDB 4FFA B06B A39947D9C0F4 5ECEF1F0 B51A 400E 905E EFD209528EFB 8845247A 4F87 4865 9798 2CA54233EDB9 15C6598F 2462 47F4 9DDF 799399C3C83D 9F466177 2B99 474E 9BE1 39ABBF6E4238 B52CE600 3D1A 4DAD 8545 805E88F0E636 DC25487C 7B51 4225 8FB2 70D84675135A 4D07A40F E3D5 4D48 AA87 4F1B46F45719 DD88411D A5C5 4600 9622 90B4E9CCD7CE B063D4C9 C398 4930 BF2B 79DF05840C76 957E6ADB 1E1A 4C7F 9E77 5E6CA173AC3A F10F8E4D B570 4D4F 9F72 019B3F98912E 7B0D7F90 A071 451C A528 BBFFD57673D0 6343127B C496 40AA B65B 40CD771DC853 1C703081 6D18 46BB B81D 050E3F9CC912 C1B830CD 7B75 4383 A14E D5678DE45D46 C6B9079C CCA5 4EDF AF09 9B10F63F2C65 64EF28B1 1711 404E 801B AA7501001A9D FE10671C E02F 4C8F BBC2 ADEB12730C50 9358AC82 FF5D 40E2 8CDC 3EAA8B65E196 DF012403 BD7A 4805 96BA 92B2CF54D4EE 22841370 6679 4AEB 9F16 4EE216FA53F0 7F886F0B ABE1 4E35 8D0E 2C6EE7B2AF47 AEF48A44 2ED0 45D4 A6E6 A5DBEFBEF177 27BF97E7 675E 4292 A3EF DED7FADA93A7 2963D46F CD81 42EC BCF3 7E404743A527 8B857736 B882 4DE2 B51A 9D79A2EB7A5C B90D2D87 1C1B 4128 AC8A 70D7FC20C5A2 90046379 804D 4FF0 A11F F983FDB50C65 C0ED199F D215 4068 9515 686F2B57863A B15E1131 EA53 4786 835A D34B89DD1C59 602F90C3 0455 47C3 8F1E 782327EE1982 047E63C2 FF70 4903 8269 36120D34A906 558A77E8 89AD 4630 B92C FEF42AAE5F84 B626559D 3140 4648 A201 C2E16EAF61AA 813EA357 3F50 4346 ACC0 269FFD1212E4
 
RockChalk1000Hawk

RockChalk1000Hawk

New Member
Dec 10, 2017
11
22
3
Raleigh NC
Ownership

  1. 1000-5
Even a skilled mechanic like yourself might benefit from a copy of the official Honda Pioneer Service Manual.


I hope you'll post photos of the major steps so we can follow your progress. Honda dealers generally won't allow a customer in their shops so few if any of us have ever even seen an engine out of the Piooneers.
Pics below
 
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H

HondaTech

Guest
Did you put a new clutch in?
The one in the pictures ia fubared.

If you did replace it, then either one of the seals got nicked on the mainshaft or something else is not happy. Check to see if the emergency valve is stuck as well.
 
HBarlow

HBarlow

Well-Known Member
Lifetime Member
Jun 14, 2020
1,599
5,955
113
Daniels, WV
Ownership

  1. 1000-3

  2. Talon X
Great photos. Thanks for posting them for us.
 
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Reactions: Biteme
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