P1000 any new warn axon installs?

L

laudy

New Member
Nov 1, 2019
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  1. 1000-5
have the pioneer 1000-5 and still considering the new warn axon 45 with the warn 93790 mount plate on the factory bumper setup. to those of you with this same setup. how did it go together?, any grinding or cutting? how is the angle of pull ? some photos would be great.
Thanks in advance for you time.
 
Pilotadam

Pilotadam

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Aug 14, 2019
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  1. 1000-5
I installed a axon55s on my pioneer, but installed it on a Tough Country bumper. Was super easy to install. I did make my own cables out of 4 gauge instead of the 6 they came with. It took me way longer to mount my full size battery under the driver seat then installing the winch. 36e9fc9541e19d96460630284166c397

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sharp

sharp

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Jan 27, 2016
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  1. 1000-5
have the pioneer 1000-5 and still considering the new warn axon 45 with the warn 93790 mount plate on the factory bumper setup. to those of you with this same setup. how did it go together?, any grinding or cutting? how is the angle of pull ? some photos would be great.
Thanks in advance for you time.
A little grinding on the bash plate. It's kinda confusing because the winch is mounted upside down. Other than that its easy. The pull is from the "top", which is actually the bottom of the winch. I have pictures on my phone. PM me and I'll give you my number incase you have any questions.
 
Pilotadam

Pilotadam

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Aug 14, 2019
326
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Pell City, Alabama
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  1. 1000-5
I wanted a 2nd battery so I wouldn't drain the main battery to the point to cause clutch problems. From reading lots of post if the main battery is low the Pioneer I will not perform properly.

I went full size because the cost was not much different than a good power sport battery, but gave me a lot more capacity. That way if we stop on the trials I can leave lights and radio playing and not worry about a dead battery. (Note I had this happen on my Teryx with a single battery)

I upgrades the cables to reduce the heat and loss when the winch is pulling a lot of Amps. There web site says 254 Amps max for the 55S I installed. Which if you look up sizing that would require a ~2/0. So if figured the biggest I could fit the better. My teryx had the wiring that came with the unit ran alot further and I never had a problem. I just had the bigger cable left from another project and figured it would help.

I used the 2 gauge to ran the leads from the full size. Battery up under the hood again for capacity and run length. You get much bigger and the cost and difficulty to run it goes way up.

The picture is under my hood. I am still working on wiring but it gives you an idea of what I am doing. In the top left bolted to the cross bars you will see where the battery terminals come in and connect with the winch and the rest of my accessory wiring.0b134391a2e34cf98429ddcbc35ac8c06b5560e3344e42989e91ac13d68aeed2

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R

Rottiedog

Member
Oct 4, 2020
27
37
13
Boulder, CO
Ownership

  1. Do not currently own
A little grinding on the bash plate. It's kinda confusing because the winch is mounted upside down. Other than that its easy. The pull is from the "top", which is actually the bottom of the winch. I have pictures on my phone. PM me and I'll give you my number incase you have any questions.
Sorry, i’m A newbie and do not know (yet) how to PM.. I would be interested inn knowing more about the install and what needed grinding. Thanks
 
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obas

obas

Member
Jul 30, 2020
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31
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Pell City, AL
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  1. 1000-3
Sorry, i’m A newbie and do not know (yet) how to PM.. I would be interested inn knowing more about the install and what needed grinding. Thanks

Pic taken from the drivers side showing the notch needed to fit the Warn Axon 45
Winch Grind
 
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R

Rottiedog

Member
Oct 4, 2020
27
37
13
Boulder, CO
Ownership

  1. Do not currently own
I installed a axon55s on my pioneer, but installed it on a Tough Country bumper. Was super easy to install. I did make my own cables out of 4 gauge instead of the 6 they came with. It took me way longer to mount my full size battery under the driver seat then installing the winch. View attachment 165718

Sent from my SM-G960U using Tapatalk
Do you have any pictures of the battery mount? Thanks
 
R

Rottiedog

Member
Oct 4, 2020
27
37
13
Boulder, CO
Ownership

  1. Do not currently own
I wanted a 2nd battery so I wouldn't drain the main battery to the point to cause clutch problems. From reading lots of post if the main battery is low the Pioneer I will not perform properly.

I went full size because the cost was not much different than a good power sport battery, but gave me a lot more capacity. That way if we stop on the trials I can leave lights and radio playing and not worry about a dead battery. (Note I had this happen on my Teryx with a single battery)

I upgrades the cables to reduce the heat and loss when the winch is pulling a lot of Amps. There web site says 254 Amps max for the 55S I installed. Which if you look up sizing that would require a ~2/0. So if figured the biggest I could fit the better. My teryx had the wiring that came with the unit ran alot further and I never had a problem. I just had the bigger cable left from another project and figured it would help.

I used the 2 gauge to ran the leads from the full size. Battery up under the hood again for capacity and run length. You get much bigger and the cost and difficulty to run it goes way up.

The picture is under my hood. I am still working on wiring but it gives you an idea of what I am doing. In the top left bolted to the cross bars you will see where the battery terminals come in and connect with the winch and the rest of my accessory wiring.View attachment 166210View attachment 166211

Sent from my SM-G960U using Tapatalk
Hello, very interesting installation. How does the second battery, under the seat, get charged with your installation? Could you sketch of the wiring? Thanks
 
Pilotadam

Pilotadam

Well-Known Member
Lifetime Member
Aug 14, 2019
326
735
93
Pell City, Alabama
Ownership

  1. 1000-5
i purchased a Alumn Machined Battery mount of ebay and then used a thin sheet of metal and metal brkts to bolt it in.

For the wiring I used a Ture Isolator. i purchased some battery studs of Amazon and ran my wiring to that. Sorry the wiring picture is kind of a mess. When i get a chance i will put a rough diagram on paper. 3e1d19b90f135f24957b70190478e09c3d5d5c024b2468de52f135d22ae3e085Ae98d69e7142bfb7f474f48f7a24fe4758cf55efed3add33bf1cf41628921c67D79be479e991c21f9deaf9cdcdc43c89

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R

Rottiedog

Member
Oct 4, 2020
27
37
13
Boulder, CO
Ownership

  1. Do not currently own
i purchased a Alumn Machined Battery mount of ebay and then used a thin sheet of metal and metal brkts to bolt it in.

For the wiring I used a Ture Isolator. i purchased some battery studs of Amazon and ran my wiring to that. Sorry the wiring picture is kind of a mess. When i get a chance i will put a rough diagram on paper. View attachment 228812View attachment 228813View attachment 228814View attachment 228815View attachment 228816

Sent from my SM-G960U using Tapatalk
Thanks for the pictures. If you can post a diagram I would like to see it.
i purchased a Alumn Machined Battery mount of ebay and then used a thin sheet of metal and metal brkts to bolt it in.

For the wiring I used a Ture Isolator. i purchased some battery studs of Amazon and ran my wiring to that. Sorry the wiring picture is kind of a mess. When i get a chance i will put a rough diagram on paper. View attachment 228812View attachment 228813View attachment 228814View attachment 228815View attachment 228816

Sent from my SM-G960U using Tapatalk
Thanks for the pictures. How do the second battery get charged? Is it because of the isolator? I’d like to see a sketch if possible to understand where in the circuit the breaker was positioned and how you chose what ampersand you did. Thanks
 
Pilotadam

Pilotadam

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Aug 14, 2019
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Pell City, Alabama
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  1. 1000-5
Hopefully this sketch is clear. The 2nd Battery charges thru the Isolator. once the stock battery is charged, but it keeps the accessories from pulling power from the stock battery. If you have any other questions let me know .2db63b7051aa795450009eb2694b0c79

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R

Rottiedog

Member
Oct 4, 2020
27
37
13
Boulder, CO
Ownership

  1. Do not currently own
Hopefully this sketch is clear. The 2nd Battery charges thru the Isolator. once the stock battery is charged, but it keeps the accessories from pulling power from the stock battery. If you have any other questions let me know .View attachment 228830

Sent from my SM-G960U using Tapatalk
great, made it very clear. Thanks so much for your time.
 
Pilotadam

Pilotadam

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Lifetime Member
Aug 14, 2019
326
735
93
Pell City, Alabama
Ownership

  1. 1000-5
No problem. If you have any other questions let me know. I spent way to much on wiring.

Sent from my SM-G960U using Tapatalk
 
G

goheelzfan

New Member
May 7, 2020
11
10
3
NC
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  1. 1000-3
I mounted mine without cutting any part of the frame. Mounting the winch was a breeze compared to the mounting the switch in the dash. That was tedious.
 
JSDAVIS

JSDAVIS

Member
Sep 12, 2020
17
27
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NC
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  1. 1000-5
I mounted mine without cutting any part of the frame. Mounting the winch was a breeze compared to the mounting the switch in the dash. That was tedious.
Can you post a picture of the side view where you didn’t have to cut anything please?
 

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