A few times in the past, I've examined what appeared to be perfect impellers (some of the ones I've to deal with are hi-4figures) and just replaced them out a of nothing else to try position. Problem gone. It sucks to have to deal with this stuff. I've had clients with complex systems almost in tears from the frustration. I'm not familiar with the Pioneer pumping layout, but, another cause could be some type of obstruction or imperfection on the intake side of the pump causing a low pressure suction issue, or turbulence and resulting cavitation. I'd say Honda is way above a bad impellers QC wise, but have known more than a few manufacturing engineers and heard too many oh $hit, how did those parts manage to get into the build stock stories. One that worked for a very reputable diesel engine manufacturing co. It happens.
Good luck!