Sadly, every time mine started to overheat, the fan was running... the fan wouldn't shut off once it hit 3 bars. At one point, as soon as it hit 4 bars and the light came on, luckily I was able to stop immediately, leave it running as it wasn't boiling yet, jump out and start spraying water on the radiator and it went back to 2 bars within a minute. And this was after @Tramguage1 had burped it twice. The third time Tram checked it, it was still full and couldn't take any more fluid. On the Sunday ride, which was just a scenic ride, it still hit 3 bars frequently and before leaving out that day, I removed some junk I was carrying and drained water out of the coolers to help reduce the load. I think it boils down (no pun intended) to the design being too inefficient in certain situations. From the radiator size to the gap in the shroud, multiple small things cause it to not be able to overcome once it starts heating up. Also, I do have the Slasher front bumper, but it's the newer design which allows more airflow after drilling out the rivets and removing the silver plate. It's very possible just that slight reduction in air flow could be causing it not to recover due to the other design inefficiencies. @JTW mentioned the idea of adding a pusher fan on the front of the radiator - that might be something to try as there seems to be enough space for one.
We didn't leave out until really late Monday... I just didn't feel good and getting packed up was slow. We left out a little before 11 am and hit the driveway at about 5:30 am tuesday morning, driving straight through. It wasn't fun, but we didn't want to stop anywhere. Slept most of the day and have been catching up on work since.
Was really great to meet up with old friends as well as meet some new people and get to put a face with a screen name. Thanks for all your help Tram, as well as putting this ride together - it was somewhere I've been wanting to ride for a long long time. I was a teenager the last time I went to Tincup pass and my wife had never been, so it was an awesome experience!