P1000 Ideas for rack replacement

mlynch001

mlynch001

Well-Known Member
Oct 7, 2020
193
879
93
Dardanelle, AR
Ownership

  1. 1000-5
I've had the same popping sound from the bushings being wore out. He probably doesn't have the superatv arms and I've never heard of someone wearing out the stock a-arm bushings. I've also had a popping sound coming from the fox shock bushings being wore out.
The stock 2016 through 2021 upper arm have glass filled nylon bushings pressed into the upper arm and then these bushings ride on a hardened steel collar with the attaching bolt passing through the center of the long collar. These bushings and the collar were worn out on the left side, I had about 1/4 inch of slop between the collar and the bushing.

Our PIONEER 1000-5D is a 2016 and it appeared to me that these were never greased when they were installed from the factory. Funny thing is that the through bolt was smothered in grease. So they put the grease on the through bolt amd inside the collar, NOT on the outside of the collar and bushings; where the grease would have done some good.

My unit has almost 8000 miles on it. After refinishing the shaft, I made some DELRIN bushings and added a grease fitting to each upper arm so I can give them an occasional shot of grease without dis assembly.. This fixed my "pop".
 
TripleB

TripleB

Well-Known Member
Lifetime Member
Aug 13, 2018
15,119
134,769
113
Caryville, Tennessee
Ownership

  1. 1000-3

  2. 1000-5
The stock 2016 through 2021 upper arm have glass filled nylon bushings pressed into the upper arm and then these bushings ride on a hardened steel collar with the attaching bolt passing through the center of the long collar. These bushings and the collar were worn out on the left side, I had about 1/4 inch of slop between the collar and the bushing.

Our PIONEER 1000-5D is a 2016 and it appeared to me that these were never greased when they were installed from the factory. Funny thing is that the through bolt was smothered in grease. So they put the grease on the through bolt amd inside the collar, NOT on the outside of the collar and bushings; where the grease would have done some good.

My unit has almost 8000 miles on it. After refinishing the shaft, I made some DELRIN bushings and added a grease fitting to each upper arm so I can give them an occasional shot of grease without dis assembly.. This fixed my "pop".
That 8000 miles is your problem. You ride too much.
 
Bigmanlittlebuggy

Bigmanlittlebuggy

Well-Known Member
Jul 18, 2022
158
442
63
Ellabell GA
Ownership

  1. 1000-5
I was just going by his little pic. I didn't know he
was a portal guy.
Yea 6 in portals 33x9.5x20 tires
Rhino 2.0 axles
Satv aarms front and rear
Duel battery set up
Florida cracker tune stage 3
Satv 6000lbs winch

8EDF80EF 9BE4 48EB 907C F6860027DB45 E393E866 9F5C 402C A46D C2D2E2628A4A F9B5C596 C584 4446 8902 30DB1A654C0F
 
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