P500 Relay really needed?

Hib

Hib

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I have a 3" cube flood and a 8" flood/spot bar that I plan on tying into separate leads on sub harness.The cube is rated 1.5 watts and the bar 23 watts. If my calculations are correct they would draw 1.5 and 2 amps. Each through separate fused 15 amp rocker switches. Would relays really be required?
 
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Remington

Remington

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I have a 3" cube flood and a 8" flood/spot bar that I plan on tying into separate leads on sub harness.The cube is rated 1.5 watts and the bar 23 watts. If my calculations are correct they would draw 1.5 and 2 amps. Each through separate fused 15 amp rocker switches. Would relays really be required?
No but not a bad idea for safety and longevity
 
M

MarkAlan

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You can buy a premade harness on Amazon, that includes a fuse, relay, and switch for cheap. I used them and just cut down the extra wire length since they are made for a truck or Jeep.
 
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MarkAlan

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Nilight 10011W 16AWG Wiring Harness Kit-2 Leads LED Light Bar 12V On/Off 5 Pin Rocker Switch Power Relay Blade Fuse for Jeep Boat Trucks, 2 Years Warranty​


They sell for $13.76
 
HBarlow

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A relay should always be used in a circuit that draws high current. It keeps the high current out of the switch. The ON/OFF switch only controls the relay and the relay switches the high current.

It's a safety feature and preserves the life of the ON/OFF switch and related under dash wiring.
 
bowhunterbill

bowhunterbill

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When I bought a LED light bar (amazon) I stopped at the Dealer we bought the P5 and asked what they use when doing aftermarket upgrades.

The service manager said they don’t install relays- just use a high quality switch they sell.

I bought the switch and have had no problems for 2 years.


Sent from my iPhone using Tapatalk
 
Montecresto

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When I bought a LED light bar (amazon) I stopped at the Dealer we bought the P5 and asked what they use when doing aftermarket upgrades.

The service manager said they don’t install relays- just use a high quality switch they sell.

I bought the switch and have had no problems for 2 years.


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That’s cool, what brand and how much?
 
Bisley

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I went through a couple hours of frustration yesterday on just this problem. I am running a pair of 4.4 watt 320 lumen lights as a dome light/bed light. Only two lights on that switch. Couldn't figure out for the life of me why they would run for less than a minute and not work again. THEN, I remembered I did not put in a relay (new to these LED lights). Doh! Relay, new switch to replace burnt out one, and all is great 👍

Not great pictures, but it gives you an idea of how little they are and still burnt out the rocker switch.

IMG 20210516 181707397 IMG 20210516 181612670 IMG 20210516 181650272
 
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Bigtee

Bigtee

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I installed these, come with a fuse so no need for a fuse box.

DBBA09E7 E2B7 45EC 9490 B571EC045C54
 
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TimG

TimG

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I just bought {10} 40 amp 4 pole relays on ebay for $11.00 and free shipping. I also bought a few of the wiring harnesses on ebay auctions with the switch,wiring and relay for $7.50 each,free shipping, a 20 pack of 12 gauge inline fuse holders for like $21.00 shipped So pretty cheap. I used to not use them unless supplied with the light{s} I bought but cheap insurance to install on accessories.
 
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HBarlow

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When I bought a LED light bar (amazon) I stopped at the Dealer we bought the P5 and asked what they use when doing aftermarket upgrades.

The service manager said they don’t install relays- just use a high quality switch they sell.

I bought the switch and have had no problems for 2 years.


Sent from my iPhone using Tapatalk
That service manager is offering bad advice. Relays are always used by automobile and truck manufacturers for sound electrical safety reasons.
 
bowhunterbill

bowhunterbill

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Here’s a switch (20 amp) and a light bar (12.7 amp) I found on SuperATV. Use as examples.

I don’t see any problem using the rocker without a relay. Even with a 20% safety margin (16 amps) you’re ok.

2b3e8ada568376e901ecdbeda57ba602

8edb5a306d2f79be541b71be44746afd

I wouldn’t use a cheapie rocker off Amazon, regardless of their specs.


Sent from my iPhone using Tapatalk
 
Olaf

Olaf

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I went through a couple hours of frustration yesterday on just this problem. I am running a pair of 4.4 watt 320 lumen lights as a dome light/bed light. Only two lights on that switch. Couldn't figure out for the life of me why they would run for less than a minute and not work again. THEN, I remembered I did not put in a relay (new to these LED lights). Doh! Relay, new switch to replace burnt out one, and all is great 👍

Not great pictures, but it gives you an idea of how little they are and still burnt out the rocker switch.

View attachment 271846 View attachment 271847 View attachment 271848
I have that same setup but never had a problem, good to know if they quit working.
 
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bowhunterbill

bowhunterbill

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Update- I put a second led light bar on my P5, and as I was wiring in a relay thought about this topic. The relay was $18, a full wiring kit with plug and lights harness $22 at the local NAPA

So yes- in Montana we do use relays on our light bars :) It doesn’t get really dark here until almost 11pm, so checking out my work and adjusting them it really lights up the area in front.

The Honda headlights are useless in comparison, even with the upgraded led bulbs.

Ce0619a09304420d681fa4a5123758f9


Sent from my iPhone using Tapatalk
 

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