Talon Front knuckle removal

[PhilCod]

I did a couple of searches to see if there was any other way to remove the ball joints from the front knuckle on my Talon other than the hammer tap method. I didn't see anything. So if you have removed the front knuckle from your Talon to replace wheel bearings and you have any insight or tricks, please let me know.
Thanks!

 

[Admin]

 

[TripleB]

www.amazon.com/gp/aw/d/B003YVWHOE?psc=1&ref=ppx_pop_mob_b_asin_title
This is what I used on the pioneer.

 

[HondaTech]

www.amazon.com/gp/aw/d/B003YVWHOE?psc=1&ref=ppx_pop_mob_b_asin_title
This is what I used on the pioneer.

This is what i picked up as well. We have the Honda special tool, but it's almost $400.

If you use one of these type of tools, use a different nut then the one that holds the ball joint on. Or plan on buying new because there is a chance itll smash the threads.

We've had to rethread the ball joint too because the threads get boogered up.

 

[PhilCod]

Thanks TrippleB and Honda Tech. I'll pick one of those up. I need to get this off today so I am using the tap method. I got the lower off but the tie rod end has been harder to unseat than the lower one!

 

[Sheetmetalfab]

Thanks TrippleB and Honda Tech. I'll pick one of those up. I need to get this off today so I am using the tap method. I got the lower off but the tie rod end has been harder to unseat than the lower one!

Be careful.

The tie rod is seated in a steel sleeve inside the aluminum knuckle.

Mush that aluminum even a little and it’s not coming out at all...........

(I was going to portals so mine is just sitting in my garage currently)

If you aren’t replacing the tie rod end I would recommend unscrewing it completely from the tie rod barrel and leaving it connected to the knuckle.

(I’m not happy with my trashed knuckle......)

 

[SuperATV]

(I was going to portals so mine is just sitting in my garage currently)

I have a wheel bearing delete kit! 🤣

 

[PhilCod]

Be careful.

The tie rod is seated in a steel sleeve inside the aluminum knuckle.

Mush that aluminum even a little and it’s not coming out at all...........

(I was going to portals so mine is just sitting in my garage currently)

If you aren’t replacing the tie rod end I would recommend unscrewing it completely from the tie rod barrel and leaving it connected to the knuckle.

(I’m not happy with my trashed knuckle......)

Thanks, It did come out. I had to put it back in to hold the knuckle to take the castle nut off the bottom of the upper one, so it's good to go. The upper one came out a lot easier. But since I bought the ball joint separator I hope to due away with the tap with a hammer method.

 

[PhilCod]

Just a quick follow up. I bought the tool listed above and it worked great on a 2015 Rancher. It barely fit in the slot as this one is bigger for the SXS, but it popped the ball joints out of the knuckle with ease. Use some WD40 or something on the threads as you crank it down, that made it a lot easier. Thanks for the info on the tool!