P1000 Custom Roll Cage

Weezil

Weezil

New Member
Mar 8, 2019
18
18
3
South Carolina
Ownership

  1. 1000-5
I was cutting some trees for firewood this winter and dropped one on the roll cage. It wasn't a big tree but it is noticeably bent. Instead of paying a ton for the replacement parts I'm thinking about getting a custom cage made. Anyone done this? How much did it cost? Are there specs for the bolt on points?
 
  • Like
Reactions: BWAF and sharp
sharp

sharp

Well-Known Member
Lifetime Member
Supporting Member
Jan 27, 2016
3,757
14,955
113
Tennessee
Ownership

  1. 1000-5
I was cutting some trees for firewood this winter and dropped one on the roll cage. It wasn't a big tree but it is noticeably bent. Instead of paying a ton for the replacement parts I'm thinking about getting a custom cage made. Anyone done this? How much did it cost? Are there specs for the bolt on points?
@Delton
 
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
I was cutting some trees for firewood this winter and dropped one on the roll cage. It wasn't a big tree but it is noticeably bent. Instead of paying a ton for the replacement parts I'm thinking about getting a custom cage made. Anyone done this? How much did it cost? Are there specs for the bolt on points?
Where are you located? Be alot easier to show ypu instead of on here.
You can either cut out bungs from your stock cage or buy/build them. I make mine but it takes me forever and a day. As for costs, depends if you use dom or not. If you want more info text me at 931-691-7359. I'm no professional or anything but always willing to help. Cages I've built in past have ranged from 700-1100 depending on what material and what you want added. 3 or 5 seater makes big difference also
 
  • Like
Reactions: sharp and BWAF
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
My current cage I'm willing to part with very reasonably but no rear section. Bed and rear tube bumper also for sale.
20190729 1232042
 
Weezil

Weezil

New Member
Mar 8, 2019
18
18
3
South Carolina
Ownership

  1. 1000-5
Last edited:
  • Like
Reactions: Delton
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
I'm in upstate SC but willing to travel to save myself some money. The entire thing doesn't need replacing. The front section (11 in the diagram) took the most damage but the 90° bends in the middle (7 in the diagram) buckled a bit. Everything else seems fine.

Save up to 30% on 2019 Honda PIONEER 1000-5 - SXS1000M5D OEM UTV Parts | MotoSport
Depending on what you're wanting, @knuckledeep could possibly lower it and cut out buckled part. Just spitballing here throwing out possible options. Personally i like options lol
 
advertisement
Redmoon

Redmoon

Well-Known Member
Feb 21, 2019
265
456
63
Prescott Az.
Ownership

  1. 1000-5
My current cage I'm willing to part with very reasonably but no rear section. Bed and rear tube bumper also for sale.
View attachment 157325

Delton nice looking work. I have a couple of questions.

Are you making tail gates for other people? If so can you build a spare tire mount into it?

In building your bed were you able to figure out a way to eliminate the bed rattle? I have adjusted mine and used tubing on the "D" latches which works well for a while. But always requires readjust periodically.

Nice looking hewn log home
 
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
Delton nice looking work. I have a couple of questions.

Are you making tail gates for other people? If so can you build a spare tire mount into it?

In building your bed were you able to figure out a way to eliminate the bed rattle? I have adjusted mine and used tubing on the "D" latches which works well for a while. But always requires readjust periodically.

Nice looking hewn log home
Oh yeah I fixed bed rattle for good lol. I added a spring loaded lower stop to it. Spring is pretty stiff so zero rattle lol.
20190926 104033
 
  • Like
Reactions: knuckledeep
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
Delton nice looking work. I have a couple of questions.

Are you making tail gates for other people? If so can you build a spare tire mount into it?

In building your bed were you able to figure out a way to eliminate the bed rattle? I have adjusted mine and used tubing on the "D" latches which works well for a while. But always requires readjust periodically.

Nice looking hewn log home
Text me at 931-691-7359 about tailgate. Bud I can attach anything you want back there. id actually considered making a spare mount on one to see if there was any interest.
 
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
Thats a great idea. mind if I use it?
I'll text you regarding the tailgate. Thanks
Have at it man. That's best part of this forum imo. Idea sharing. I'd acquire you a couple of those stops but it's a career ender if I got caught lol.
 
  • Like
Reactions: CumminsPusher
Redmoon

Redmoon

Well-Known Member
Feb 21, 2019
265
456
63
Prescott Az.
Ownership

  1. 1000-5
Have at it man. That's best part of this forum imo. Idea sharing. I'd acquire you a couple of those stops but it's a career ender if I got caught lol.
No Problem. Wouldn't want that. I'll check out google
 
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
No Problem. Wouldn't want that. I'll check out google
I'm at work but I'll try and find one online. If I'd get chance I'll get closeup pic of it. Cameras inside plant will get me fired too lmao. Friggin japs and their strict rules lol
 
Redmoon

Redmoon

Well-Known Member
Feb 21, 2019
265
456
63
Prescott Az.
Ownership

  1. 1000-5
I'm at work but I'll try and find one online. If I'd get chance I'll get closeup pic of it. Cameras inside plant will get me fired too lmao. Friggin japs and their strict rules lol

McMaster/ Carr has vibration levelers that are 13/16” rubber with a 2-5/16” 3/8” or 1/2” bolt shaft. And they come in different weight ratings for the rubber. That should work I think.
 
Delton

Delton

Honda Fanboy
Vendor
Lifetime Member
Club Contributor
Jan 6, 2016
9,967
31,488
113
Middle TN
Ownership

  1. 1000-5
So
McMaster/ Carr has vibration levelers that are 13/16” rubber with a 2-5/16” 3/8” or 1/2” bolt shaft. And they come in different weight ratings for the rubber. That should work I think.
Sounds like it would. I love me some McMaster Carr lol
 
  • Like
Reactions: Redmoon
Redmoon

Redmoon

Well-Known Member
Feb 21, 2019
265
456
63
Prescott Az.
Ownership

  1. 1000-5
So

Sounds like it would. I love me some McMaster Carr lol
  • CONTACT US
  • ORDER


  • ACTIVITY



  • CLEAR ALL



    SYSTEM OF MEASUREMENT
    INCH

    THREAD SIZE
    3/8"-16
    1/2"-13

    THREAD TYPE
    UNC

    ADJUSTABILITY
    G02b leveling mounts leveling spec1548777959 p91x 636598988723450000 RIGID

    MOUNT TYPE
    G02b leveling mounts withstud spec1548777949 p91x 636598988723980000 THREADED STUD

    BASE DIAMETER
    2 3/16"

    OVERALL HEIGHT
    3 5/16"

    BASE SHAPE
    ROUND

    STUD MATERIAL
    STEEL

    BASE MATERIAL
    RUBBER

    DEFLECTION @ CAPACITY
    0.2" OR GREATER

    VIEW CATALOG PAGE
    FORWARD
    PRINT
    HOW CAN WE IMPROVE?

    8 PRODUCTS
    ABOUT VIBRATION-DAMPING MOUNTS


    MORE

    ABOUT LEVELING MOUNTS
    MORE

    EXTREME-FORCE VIBRATION-DAMPING LEVELING MOUNTS WITH THREADED STUD
    60855k52p1 g02b digitalhalfx 636860800323901312
    60855kl2 master1548777937 p9halfx 636598986141350000

    HIGHER DEFLECTION RATINGS TRANSLATE TO GREATER VIBRATION AND SHOCK ISOLATION THAN OUR OTHER VIBRATION-DAMPING LEVELING MOUNTS. THESE MOUNTS HAVE A RUBBER BASE THAT GRIPS THE FLOOR FOR STABILITY AND IS RESISTANT TO OIL AND GREASE. IN ADDITION TO LEVELING, MOUNTS RAISE EQUIPMENT OFF THE FLOOR FOR EASIER CLEANING AND INSPECTION.

    CADIconForCpy.png
    FOR TECHNICAL DRAWINGS AND 3-D MODELS, CLICK ON A PART NUMBER.


    THREAD
    SIZE THREAD
    LG. CAPACITY PER
    MOUNT, LBS. DEFLECTION
    @ CAPACITY BASE
    DIA. BASE
    HT. OVERALL
    HT. HARDNESS HARDNESS
    RATING TEMPERATURE
    RANGE, °F EACH
    RUBBER WITH ZINC-PLATED STEEL STUD AND STEEL INSERT

    3/8"-16 2 1/2" 35 0.25" 2 3/16" 13/16" 3 5/16" DUROMETER 30A SOFT -20° TO 180° 60855K72 $6.08
    3/8"-16 2 1/2" 65 0.25" 2 3/16" 13/16" 3 5/16" DUROMETER 50A MEDIUM -20° TO 180° 60855K74 6.08
    3/8"-16 2 1/2" 130 0.25" 2 3/16" 13/16" 3 5/16" DUROMETER 70A HARD -20° TO 180° 60855K76 6.08
    1/2"-13 2 1/2" 40 0.2" 2 3/16" 13/16" 3 5/16" DUROMETER 30A SOFT -20° TO 180° 60855K51 7.65
    1/2"-13 2 1/2" 80 0.2" 2 3/16" 13/16" 3 5/16" DUROMETER 50A MEDIUM -20° TO 180° 60855K52 7.65
    1/2"-13 2 1/2" 180 0.2" 2 3/16" 13/16" 3 5/16" DUROMETER 70A HARD -20° TO 180° 60855K53 7.65
    1/2"-13 2 1/2" 300 0.2" 2 3/16" 13/16" 3 5/16" DUROMETER 50A MEDIUM -20° TO 180° 60855K54 7.65
    1/2"-13 2 1/2" 600 0.2" 2 3/16" 13/16" 3 5/16" DUROMETER 70A HARD -20° TO 180° 60855K55 7.65

    60855k52p1 g02b digital1x 636860800323901312
 
  • Like
Reactions: Delton
advertisement

About us

  • Our community has been around for many years and pride ourselves on offering unbiased, critical discussion among people of all different backgrounds. We are working every day to make sure our community is one of the best.

User Menu

Buy us a beer!

  • Lots of time and money has gone into making sure the community is running the best software, best designs, and all the other bells and whistles. Care to buy us a beer? We'd really appreciate it!

    Beer Fund!

    Club Membership!