BOX1

P1000 Homemade Door Bushings

Montecresto

Montecresto

Montecresto el segundo
Lifetime Member
Supporting Member
Club Contributor
Jan 17, 2016
22,587
34,173
113
Eastern oklahoma
Ownership

  1. Other Brand

  2. 500

  3. 1000-3

  4. 1000-5

  5. Talon x4
Morning. I would do a set for the front doors. What’s your pay pal and $. Thanks Larry
Pm me you’re address, I’m headed out the door with several more mailings in a little bit, I’ll get yours in too. No PP necessary.
 
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cwalton

cwalton

Who has more fun!
Lifetime Member
Mar 21, 2016
334
724
93
West Virginia
Ownership

  1. 1000-3

  2. 1000-5
Just installed my door bushings! What a huge difference. I did use anti-seize because they were so tight they squeaked. Great upgrade for the doors. I bought the forum a beer and I challenge anyone who receives these bushings to do the same. I could not have done this without the great people in this group.
 
Montecresto

Montecresto

Montecresto el segundo
Lifetime Member
Supporting Member
Club Contributor
Jan 17, 2016
22,587
34,173
113
Eastern oklahoma
Ownership

  1. Other Brand

  2. 500

  3. 1000-3

  4. 1000-5

  5. Talon x4
Ok I’ve only got a couple sets left, looks like there’ll be none to send to @Neohio for Takeover but I do believe he’s got 120 already.
 
O

OleRed

Well-Known Member
Lifetime Member
Sep 6, 2018
142
275
63
Wisconsin
Ownership

  1. 1000-5
I did find some variation in the pin diameter and some had a slight bend to them which meant they wouldn’t perfectly slip fit. I left my pin at home the day we did the run so it I went with stated size. We hand reamed them and felt they were as close as we could get given what we were mating them to. If I some
how get my arm twisted again to make another run, I will make that bore another .005” bigger and have the machine do it. That would probably be a little looser for fit but not too loose for rattle.
 
Montecresto

Montecresto

Montecresto el segundo
Lifetime Member
Supporting Member
Club Contributor
Jan 17, 2016
22,587
34,173
113
Eastern oklahoma
Ownership

  1. Other Brand

  2. 500

  3. 1000-3

  4. 1000-5

  5. Talon x4
I did find some variation in the pin diameter and some had a slight bend to them which meant they wouldn’t perfectly slip fit. I left my pin at home the day we did the run so it I went with stated size. We hand reamed them and felt they were as close as we could get given what we were mating them to. If I some
how get my arm twisted again to make another run, I will make that bore another .005” bigger and have the machine do it. That would probably be a little looser for fit but not too loose for rattle.
I don’t think there’s any complaints buddy!! ;) Thanks again.
 
cwalton

cwalton

Who has more fun!
Lifetime Member
Mar 21, 2016
334
724
93
West Virginia
Ownership

  1. 1000-3

  2. 1000-5
I did find some variation in the pin diameter and some had a slight bend to them which meant they wouldn’t perfectly slip fit. I left my pin at home the day we did the run so it I went with stated size. We hand reamed them and felt they were as close as we could get given what we were mating them to. If I some
how get my arm twisted again to make another run, I will make that bore another .005” bigger and have the machine do it. That would probably be a little looser for fit but not too loose for rattle.
No complaints here.
 
3

301

Well-Known Member
Jun 21, 2018
175
493
63
Kansas
Ownership

  1. 1000-5
I did find some variation in the pin diameter and some had a slight bend to them which meant they wouldn’t perfectly slip fit. I left my pin at home the day we did the run so it I went with stated size. We hand reamed them and felt they were as close as we could get given what we were mating them to. If I some
how get my arm twisted again to make another run, I will make that bore another .005” bigger and have the machine do it. That would probably be a little looser for fit but not too loose for rattle.

I was happy that my pins had an interference fit and was thinking “this is how Honda should have built them” as I was driving them home. After getting the doors mounted and found absolutely zero up/down movement in the door, I was even happier.
I’m sure Honda built all of these pieces to looser tolerances with ease of assembly on the line in mind but they should have compared notes with Yamaha in the way that they built the YXZ door and hinge assemblies.
 
Mudwing

Mudwing

Well-Known Member
Lifetime Member
Jul 9, 2017
36,959
306,563
113
The Mud holes
Ownership

  1. 700-4
BD569D66 BAFA 4A4F BD89 91EAB45C8023
I received the homemade bushings in the mail. First impression, they look totally professional. I installed them last night and the fit is fantastic. There is zero slop in the doors now. Being a mudder, the lower hinge pins were caked up and rusted. Once I cleaned everything up, reassembly fit together like an Isotoner. I want to thank everyone involved. @Cuoutdoors for the design work @OleRed for the production @Montecresto for being the pivot man and thanks to @Kilo427 for starting the thread because we lost the other bushing thread. Thanks very much guys! Excellent work! And at the very least I’m buying the forum a beer. If we ever meet up, I’ll buy you guys a case.
 
Montecresto

Montecresto

Montecresto el segundo
Lifetime Member
Supporting Member
Club Contributor
Jan 17, 2016
22,587
34,173
113
Eastern oklahoma
Ownership

  1. Other Brand

  2. 500

  3. 1000-3

  4. 1000-5

  5. Talon x4
I received the homemade bushings in the mail. First impression, they look totally professional. I installed them last night and the fit is fantastic. There is zero slop in the doors now. Being a mudder, the lower hinge pins were caked up and rusted. Once I cleaned everything up, reassembly fit together like an Isotoner.
That’s b****in!!!!!
 
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Reactions: Eltobgi and sharp
Cuoutdoors

Cuoutdoors

Executive Member
Lifetime Member
Sep 12, 2016
4,229
15,539
113
Central Iowa
Ownership

  1. 1000-3
View attachment 96953
I received the homemade bushings in the mail. First impression, they look totally professional. I installed them last night and the fit is fantastic. There is zero slop in the doors now. Being a mudder, the lower hinge pins were caked up and rusted. Once I cleaned everything up, reassembly fit together like an Isotoner. I want to thank everyone involved. @Cuoutdoors for the design work @OleRed for the production @Montecresto for being the pivot man and thanks to @Kilo427 for starting the thread because we lost the other bushing thread. Thanks very much guys! Excellent work! And at the very least I’m buying the forum a beer. If we ever meet up, I’ll buy you guys a case.
Glad you like them buddy. Looks like OleRed did a great job making those. Hopefully we will see you at a ride soon!

Sent from my SM-G960U using Tapatalk
 
J

JTW

Guest
View attachment 96953
I received the homemade bushings in the mail. First impression, they look totally professional. I installed them last night and the fit is fantastic. There is zero slop in the doors now. Being a mudder, the lower hinge pins were caked up and rusted. Once I cleaned everything up, reassembly fit together like an Isotoner. I want to thank everyone involved. @Cuoutdoors for the design work @OleRed for the production @Montecresto for being the pivot man and thanks to @Kilo427 for starting the thread because we lost the other bushing thread. Thanks very much guys! Excellent work! And at the very least I’m buying the forum a beer. If we ever meet up, I’ll buy you guys a case.
He knows how to pivot! Won’t find many that can operate a 3 way pivot the way he can!
 
Remington

Remington

Sheriff Chief POIDH Enforcement Officer
Lifetime Member
Supporting Member
Jul 24, 2016
18,163
103,461
113
Michigan
Ownership

  1. 1000-5

  2. Talon X
Got mine on Sunday. The fit was awesome and high quality craftsmanship. @Cuoutdoors if your next to me or not at the the takeover again stop buy and you can have a beer or 2 or 3. @Montecresto ill get you one on the Colorado trip.;)
 
Montecresto

Montecresto

Montecresto el segundo
Lifetime Member
Supporting Member
Club Contributor
Jan 17, 2016
22,587
34,173
113
Eastern oklahoma
Ownership

  1. Other Brand

  2. 500

  3. 1000-3

  4. 1000-5

  5. Talon x4
Got mine on Sunday. The fit was awesome and high quality craftsmanship. @Cuoutdoors if your next to me or not at the the takeover again stop buy and you can have a beer or 2 or 3. @Montecresto ill get you one on the Colorado trip.;)
10-4 Remi, sounds like a deal!! :cool: Blow Ole Red a wet kiss....:D
 
Cuoutdoors

Cuoutdoors

Executive Member
Lifetime Member
Sep 12, 2016
4,229
15,539
113
Central Iowa
Ownership

  1. 1000-3
Got mine on Sunday. The fit was awesome and high quality craftsmanship. @Cuoutdoors if your next to me or not at the the takeover again stop buy and you can have a beer or 2 or 3. @Montecresto ill get you one on the Colorado trip.;)
I'll be there. Looking forward to seeing you guys again!

Sent from my SM-G960U using Tapatalk
 
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