P700 EPS recall done + fuel pump. Now it dies when driving.

DG Rider

DG Rider

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So far, ive yet to have this same issue with any P700s.

We've had 3 P700s with a similar shutting off issue, but they were all results of winch installs and customers leaving the ground eyelet under the passenger side front fender loose where the Honda oem winch ground attaches.

I've been referring anyone who has this issue to check that ground, which was added at some time in the P700's lifespan, I cant remember what year. So maybe Honda added it for that reason? It's the ground for the regulator/rectifier, maybe this issue could be related to that added ground.

Edit: That ground was added in 2017 and also feeds a single ground to a 5 Pin connector on the PCM, that ground use to be tied into one of the 2 other grounds that 2014-2016 models had.
Wait...there's a ground up front? I don't think I've seen that one. Where is it specifically?

Certainly doesn't seem like the older ones have this issue.

@BobRack has reported that he's done the extra grounds to machines and NOT had it fix them, so it seems the search continues. It seems to have fixed mine.
 
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22_P1k5_IA

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So far, ive yet to have this same issue with any P700s.

We've had 3 P700s with a similar shutting off issue, but they were all results of winch installs and customers leaving the ground eyelet under the passenger side front fender loose where the Honda oem winch ground attaches.

I've been referring anyone who has this issue to check that ground, which was added at some time in the P700's lifespan, I cant remember what year. So maybe Honda added it for that reason? It's the ground for the regulator/rectifier, maybe this issue could be related to that added ground.

Edit: That ground was added in 2017 and also feeds a single ground to a 5 Pin connector on the PCM, that ground use to be tied into one of the 2 other grounds that 2014-2016 models had.
Ok so this ground is over passenger front wheel? Where at exactly? Any pictures? Thanks @Hello_Darkness
 
Hello_Darkness

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Wait...there's a ground up front? I don't think I've seen that one. Where is it specifically?

Certainly doesn't seem like the older ones have this issue.

@BobRack has reported that he's done the extra grounds to machines and NOT had it fix them, so it seems the search continues. It seems to have fixed mine.

Under the passenger front wheel well, atleast that's where it currently is on the last few model years.

Going by the wiring diagram, 2017 and up has 3 ground eyelets, that could mean they just added another to an already existing ground cluster or added another cluster all together.

I know they have the one under the front fender atleast from 2022 and up, I'll be on the look our for older ones as they come in.
 
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DG Rider

DG Rider

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Under the passenger front wheel well, atleast that's where it currently is on the last few model years.

Going by the wiring diagram, 2017 and up has 3 ground eyelets, that could mean they just added another to an already existing ground cluster or added another cluster all together.

I know they have the one under the front fender atleast from 2022 and up, I'll be on the look our for older ones as they come in.
I was thinking that I recalled asking about that way back in post #89...
@HondaTech where is this third ground lug? I only see 2 back behind the gas tank...unless you count the big ground to the engine.

View attachment 313942

Also: is there any info in where the "junctions" are located within the wire harness? The auto field usually has location maps for stuff like that, but I'm not seeing them in the FSM.

...and I determined that two of the eyelets were interlocked, and that was the "3rd" eyelet.

I've seen no other grounds other than the ones in the back...and I know this machine pretty well, though not on the level that someone who works on them every day would, so if you could keep your eye out, that would be great.

Mine is a 2020.
I've been telling people that I'm pretty confident the extra grounds would fix it, as seems to be the case with mine. But the suggestion that others haven't had that luck concerns me.

What I can't control is HOW it was done by them...

I essentially "Tee'd" the existing 3 PCM grounds with butt connectors and heat shrink, giving all an extra, direct path to ground on the frame, but ALSO adding redundant ground to the originals in the process.

I also separated the factory grounds in back from each other as best I could to try and make electrical "noise" that might be flipping out the PCM take less direct path to the PCM.

I also recrimped the factory eyelets with quality replacements using a quality crimper.

All of this was done at the same time, and it's never done it since. Probably 3k miles at this point.

Did I get just lucky and disturb whatever the problem was and it hasn't reoccurred? I'd hope not, but some recent comments make me wonder. I still want to know what's causing this?

Other things I did: @BobRack said he'd seen a cruddy stator connector cause this. I DID unplug both that connector and the one up at the reg/rectifier. They both looked perfect...and I'm 98% sure I did BOTH of those before it had happened the last few times (I did so much testing, etc, that's it's hard to keep track of the timeline at this point).

One thing I'm less clear on...and I may have mentioned this before: just in front of the firewall on the right, you'll see the harness snake up towards the underhood area. There is a wide area under the tape in the harness in there...and that's a buss-bar type connector the connects a bunch of grounds together.
I untaped and pulled out the plug (bar). Again, it looked PERFECT, so I retaped it up and tucked it back in. I'm pretty sure it did it again after this, but can't be 100% sure, so there is some chance THAT could have been what stopped it, but I just didn't see anything of concern.
 
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DG Rider

DG Rider

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Also, @Hondasxs @JACKAL or some of the other mods...could we maybe change or add to the title to more accurately reflect what's being discussed? And pin it?
Doesn't seem like @Slackjaw is around anymore (and who can blame him?), and I feel like this thread gets overlooked by people fighting this because of the title.
 
Slackjaw

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How are you at wiring?😁
I'm much better at trailering it to the dealership.
Warranty expired 1/30/24 and they never did fix it. I can't even get it out of the driveway now without stalling. Same thing. Dash reboot, starts up no problem. Now it will occasionally die while in Neutral while idling. The issue has definitely gotten worse.
I have inspected the wiring harnesses with a flashlight and found no obvious shorts.
Probably replace the PCM soon if I can find a used one on eBay.
I'm suspect of the seat belt, as I removed one side of the magnet years ago.
I need to find that part and reinstall it to test.
 
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DG Rider

DG Rider

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I'm much better at trailering it to the dealership.
Warranty expired 1/30/24 and they never did fix it. I can't even get it out of the driveway now without stalling. Same thing. Dash reboot, starts up no problem. Now it will occasionally die while in Neutral while idling. The issue has definitely gotten worse.
I have inspected the wiring harnesses with a flashlight and found no obvious shorts.
Probably replace the PCM soon if I can find a used one on eBay.
I'm suspect of the seat belt, as I removed one side of the magnet years ago.
I need to find that part and reinstall it to test.
That's why yours is a perfect candidate for someone who actually knows what they are doing to figure out what this is. How far you live from @Hello_Darkness ?

Mine was so random you'd have to drive around for months with a lab scope to actually have caught it

I did the bypass like 2 weeks after I bought it. I can't see why that would be an issue.
 
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Slackjaw

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That's why yours is a perfect candidate for someone who actually knows what they are doing to figure out what this is. How far you live from @Hello_Darkness ?

Mine was so random you'd have to drive around for months with a lab scope to actually have caught it

I did the bypass like 2 weeks after I bought it. I can't see why that would be an issue.
Did you end up buying a ECU and not needing it?
I'm looking for one to test with. $200+ just to find out it doesn't make any difference is steep.
I'd pay shipping both ways, just wanting to rule it out.
 
DG Rider

DG Rider

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Did you end up buying a ECU and not needing it?
I'm looking for one to test with. $200+ just to find out it doesn't make any difference is steep.
I'd pay shipping both ways, just wanting to rule it out.
I did and it didn't make any difference.

Yours is a 2019, correct? Verify they are the same part number (likely) and I'll send it to you and you can try it.

I honestly can't remember at this point if the spare I have is the one that came with the machine, or the new one, but like I said, it didn't make any difference, so it should work for testing.
 
Slackjaw

Slackjaw

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That's why yours is a perfect candidate for someone who actually knows what they are doing to figure out what this is. How far you live from @Hello_Darkness ?

Mine was so random you'd have to drive around for months with a lab scope to actually have caught it

I did the bypass like 2 weeks after I bought it. I can't see why that would be an issue.
Did you end up buying a ECU and not needing it?
I'm looking for one to test with. $200+ just to find out it doesn't make any difference is steep.
I'd pay shipping both ways, just wanting to rule it out.
I did and it didn't make any difference.

Yours is a 2019, correct? Verify they are the same part number (likely) and I'll send it to you and you can try it.

I honestly can't remember at this point if the spare I have is the one that came with the machine, or the new one, but like I said, it didn't make any difference, so it should work for testing.

Will do. Thanks. It's a long shot but worth shipping costs.
Tomorrow I will look at the fuel injector connection. I read that they are prone to failing, although the symptoms don't seem fuel related to me.
 
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Hello_Darkness

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Did you end up buying a ECU and not needing it?
I'm looking for one to test with. $200+ just to find out it doesn't make any difference is steep.
I'd pay shipping both ways, just wanting to rule it out.


Will do. Thanks. It's a long shot but worth shipping costs.
Tomorrow I will look at the fuel injector connection. I read that they are prone to failing, although the symptoms don't seem fuel related to me.

I've never seen a injector connector failure on any machine except the Pioneer 1000.
 
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Slackjaw

Slackjaw

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I did and it didn't make any difference.

Yours is a 2019, correct? Verify they are the same part number (likely) and I'll send it to you and you can try it.

I honestly can't remember at this point if the spare I have is the one that came with the machine, or the new one, but like I said, it didn't make any difference, so it should work for testing.
Mine is a 2018.
ECM Is PN 38770 HL3 F02.

The unit by the firewall has some corrosion on it that looks a little suspicious. No bent pins, nothing on the plugs that looks weird.
PXL 20241102 170053407
PXL 20241102 170155519
PXL 20241102 170158360
PXL 20241102 170204477
PXL 20241102 164748574
 
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DG Rider

DG Rider

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Mine is a 2018.
ECM Is PN 38770 HL3 F02.

The unit by the firewall has some corrosion on it that looks a little suspicious. No bent pins, nothing on the plugs that looks weird.View attachment 448710View attachment 448711View attachment 448712View attachment 448713View attachment 448709
Give me a bit and I'll go look and see what I have.

The unit up by the firewall is the EPS control unit. You could probably just pull the main fuse for it under the seat and see if it does it...just to rule it out.
 
Slackjaw

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PXL 20241103 143652077

2018 barely been used. Hasn't run right since it was new. Nine trips to the dealership. I don't think they actually knew how to troubleshoot at all.

PXL 20241103 143630911
 
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Slackjaw

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Quick update....

DG rider mailed me his ECU and I installed it last weekend. Drove about 5 miles with no stalling.
Went another 2 miles yesterday with no stalling.
This Sunday I will put the original ECU back and cross my fingers that the stalling returns.
If the problem follows my ECU, I will be a very happy camper. I've been let down by this machine so many times that I'm the eternal skeptic!

I did remove / reinstall the frame grounds (for the 4th time), remove & reinstall the power steering computer and inspect every bit of wiring harness with a flashlight. (Rodent damage is real).
While I had the frame grounds disconnected, I ohm'd the connection to the NEG battery post while wiggling the connector.
 
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I think you had the problem in your hand.I cant believe a dealer would miss that.How could that part be that rusty in a new sxs.
 
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