P500 Upper Control Arm Bracket Failure

ToolmanJohn

ToolmanJohn

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Mar 20, 2018
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Nova Scotia
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On a rally last weekend the weld on the driver's side upper control arm bracket broke off the frame, pulling a small piece of the frame out with it. We were on a flat, relatively smooth section of trail when it failed. The weld on the upper rear bracket tore off and the supports that attach around the frame broke out. I suspect the failure actually occurred sometime earlier. My machine is a 2016 model with about 4000 miles on it: I won't say they were all gentle miles but I was always followed by other machines which have not shown similar damage.

The local Honda rep was on the same rally and tried to get Honda to cover all or some of the repair but Honda's response was that it was not a defect. When I had it repaired, the mechanic welded a reinforcing plate over the factory bracket on the failed one as well as on the passenger's side in case it was weakened as well.

I have to admit that I am somewhat disappointed in a Honda failing in such a catastrophic manner but I mention this only to suggest that you may want to check your machines for metal fatigue or a weld that is starting to crack in this area to avoid being towed out of the woods as I was.

2019 09 30 190056
2019 09 30 190056 2019 09 30 190056 2019 09 30 190056
 
nctrailboss

nctrailboss

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Jun 30, 2018
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A few others here have had that happen.
 
DG Rider

DG Rider

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I believe someone makes a reinforcement set up for this area.
 
Alan_Vander

Alan_Vander

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Mar 19, 2019
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going through the same thing on my 700 at the moment noticed its only welded on 1 side of the mount. gonna reweld put a few tacks on backside on each and widen the weld out a little.

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Alan_Vander

Alan_Vander

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Mar 19, 2019
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going through the same thing on my 700 at the moment noticed its only welded on 1 side of the mount. gonna reweld put a few tacks on backside on each and widen the weld out a little.

Sent from my moto z3 using Tapatalk
 
ToolmanJohn

ToolmanJohn

Member
Mar 20, 2018
14
49
13
Nova Scotia
Ownership

  1. 500
going through the same thing on my 700 at the moment noticed its only welded on 1 side of the mount. gonna reweld put a few tacks on backside on each and widen the weld out a little.

Sent from my moto z3 using Tapatalk

The mechanic that repaired mine mentioned that the factory brackets were only welded on one side as well.

John
 
Alan_Vander

Alan_Vander

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Mar 19, 2019
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rosepine,la
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yep thats how mine was. and still are but its got a professional welder upgrade now. lol

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