P1000 Cage chop

Papaandhistoys

Papaandhistoys

Active Member
Aug 11, 2019
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Backwoods of northern Michigan
These chops look really great! I would really love to do this but I just bought the siezmik soft doors to keep the wife nice and warm on those winter rides and I haven’t come across a chop where some had those doors and made it work.


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Ethan

Member
Sep 20, 2018
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Tucson
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  1. Other Brand
For those of you who have chopped the top, how much room is there to your head? Do you have to scrunch down to get in the seat? I have a fiberglass Mayhem Manufacturing roof that sticks down lower then the roll cage bars with speakers integrated inside, not sure it would work for me to drop 4”. But man I really would like to drop it lower mostly to get the heavy roof (400lbs) closer to the ground as not to be so top heavy.
 
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Bohnt10

Guest
I just did mine and I do not have to scrunch down. I’m 5’11 and I still have room to get in and out comfortably. I’ll also share I looked at this for quite awhile and was hesitant, however after doing it, I’m a huge fan. Looks so much better and more proportional. I’ll take some measurements tonight and let you know.
 
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Ethan

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Sep 20, 2018
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Tucson
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Thanks. How much did you cut out? I’m 5’10” so would be about the same height when sitting in it. If possible can you shoot a pic when you are sitting it? Also is the rear head room still good for an average size adult to fit. Thanks for the help
 
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Ethan

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Sep 20, 2018
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I go over some pretty rough terrain here in AZ and don’t want to be hitting heads on the top.
 
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Bohnt10

Guest
Took some measurements that might help. From the ground to the bottom of the top rail (at the center of the driver door) is 69.5”. 3 3/8” from the top of my driver seat headrest to the bottom of top rail. And 24” from the top of my tailgate (up position, center of the tailgate) to the bottom of top rail. I realize the first measurement is probably the most subjective because it would depend on how high your machine sits. The others I would think should be the same. Hope this helps. I was flying solo so taking a snap shot of me in it didn’t really pan out :p
6C101501 FC78 447B AAED 8CF19DFA3346

F0E2599A E7DE 41A6 8906 33E0DFA95170

1B4B4D9B 0ED8 4FC7 8E91 C5D66F9F6190
 
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Ethan

Member
Sep 20, 2018
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Tucson
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Awesome man! It looks great! I appreciate the time to get that to me. Thanks again
 
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GWH

Well-Known Member
Lifetime Member
Dec 25, 2018
748
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Las Vegas Nevads
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  1. 1000-5
For those of you who have chopped the top, how much room is there to your head? Do you have to scrunch down to get in the seat? I have a fiberglass Mayhem Manufacturing roof that sticks down lower then the roll cage bars with speakers integrated inside, not sure it would work for me to drop 4”. But man I really would like to drop it lower mostly to get the heavy roof (400lbs) closer to the ground as not to be so top heavy.
400 hundred pounds? What kind of roof u got?
 
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Ethan

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Sep 20, 2018
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Tucson
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All fiberglass with eight speakers, 10” sub, amps, touchscreen stereo, light bar front and back, all integrated into the hollow area of the roof. It’s pretty heavy. Made by Mayhem Manufacturing.
B9608122 7425 4377 B771 DC7A0E8B9475
4B51AE10 26FD 48D4 8715 6709BFF16F86
469654DD C803 4046 B199 3ACC214BEA17
C3B011C0 822D 465B B847 E854B85A1F86
9264CA46 DDEC 49CB B6AF 5D187E242144
 
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Ethan

Member
Sep 20, 2018
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Tucson
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  1. Other Brand
Came bubble wrapped and had to use a floor dolly(Pallet jack) to unload it on two pallets. My brother and I struggled a bit getting it up on the cage with just the two of us doing it, and we aren’t little wimps either!! Haha.
147DB1BF 292E 43D1 BEAD A42EB3ECA28B
147DB1BF 292E 43D1 BEAD A42EB3ECA28B
EB2F8172 E105 49DA B800 B51D7640D3BE
77723535 00F7 4656 870F AB463C7ED510
 
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bigcountrywv87

bigcountrywv87

Member
Jun 20, 2020
33
69
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West Virginia
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  1. 1000-5
As of yesterday i am the new owner of a pioneer 1000-5. Planning to chop the cage. Does anyone happy to know the pipe diameter and wall thickness? My best guess it’s 1 3/4” and. Sch. 40 but want to be certain. Also, I see a lot of guys just sleeved it, has anyone just cut and rewelded at the bung? I’m a pipe welder by trade, so I’d rather do it this way if it’s doable.
 
ToddACimer

ToddACimer

Pioneer 1005-2
Lifetime Member
Oct 7, 2016
3,685
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Oshkosh, Wi
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  1. 1000-5
As of yesterday i am the new owner of a pioneer 1000-5. Planning to chop the cage. Does anyone happy to know the pipe diameter and wall thickness? My best guess it’s 1 3/4” and. Sch. 40 but want to be certain. Also, I see a lot of guys just sleeved it, has anyone just cut and rewelded at the bung? I’m a pipe welder by trade, so I’d rather do it this way if it’s doable.

I sleeved the front and back with 1.625" tube. The middle was tight with the 1.625 so I cut a slit in it
 
bigcountrywv87

bigcountrywv87

Member
Jun 20, 2020
33
69
18
West Virginia
Ownership

  1. 1000-5
I sleeved the front and back with 1.625" tube. The middle was tight with the 1.625 so I cut a slit in it
I have a factory 2 piece (optical) windshield. Any tips on cutting it? Did you use a portaband or saws all? I’m assuming a grinder with a cut off wheel would not be a smart choice.
 
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ToddACimer

ToddACimer

Pioneer 1005-2
Lifetime Member
Oct 7, 2016
3,685
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Oshkosh, Wi
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  1. 1000-5
Did the same here. I used this and it worked well. I do want to say thanks to everyone that posted info....there’s no way I could have known all this on my own.

Same stuff I used. Price was right
 
E

Ethan

Member
Sep 20, 2018
29
76
13
Tucson
Ownership

  1. Other Brand
The chop won’t work with my top, ine if the speakers will be sitting on my head. Oh well, I am putting on 14x7 4/3 offset wheels and 10” wide tires with 1” spacers on rear and just ordered Elka stage 4 shocks to try and help with the top heavy issue. Thanks again everyone for the help, love the chop look but the all in one roof was first, and I’m very happy with it. Has a back up camera too!
 
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biesty

Member
Jul 12, 2017
30
78
18
wisconsin
Ownership

  1. 1000-5
As of yesterday i am the new owner of a pioneer 1000-5. Planning to chop the cage. Does anyone happy to know the pipe diameter and wall thickness? My best guess it’s 1 3/4” and. Sch. 40 but want to be certain. Also, I see a lot of guys just sleeved it, has anyone just cut and rewelded at the bung? I’m a pipe welder by trade, so I’d rather do it this way if it’s doable.
I dropped my cage 3" cut the tubes with a portaband tacked the butt joints and tig
welded the tubes. I'm a retired steamfitter. Worked out fine.
 
bigcountrywv87

bigcountrywv87

Member
Jun 20, 2020
33
69
18
West Virginia
Ownership

  1. 1000-5
I dropped my cage 3" cut the tubes with a portaband tacked the butt joints and tig
welded the tubes. I'm a retired steamfitter. Worked out fine.
That was the route I was wanting to take, but idk if I’ll have access to argon. So, I may have to 6010/7018 it.
 
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