P500 P500 quieter muffler DIY for 10$ :) plus beer

solrus

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I've decided to quiet P500 a bit more, and since Walker mufflers currently on sale with rebate totaling 5$ shipped by amazon , this is my the cheapest mode so far :)

1. I've started with looking how to make an elbow to connect additional muffler with OEM.

- three options , and I've used PVC for modelling
a- cut two pipes under sharp angle and weld together - this is very short connector with sharp angle.

I used this way to route new muffler outlet towards ground.

b - bend a tube at local muffler shop for 5$ total , angle not so sharp but with proper cut of the end going to the OEM muffler the mission could be achieved - I could not wait for a custom pipe from amazon so this what I've pursed.

c - get Vibrant (13002) 120° T304 Stainless Steel Mandrel Bend Tube
https://www.amazon.com/gp/product/B005GVU7QK/?tag=sxsweb24-20

it will be delivered on Monday, we shall see it if it will work, but should

this set up I think would be more cleanest and proper but pricey

2. The best and smallest muffler that I found was Walker 17897 - 12" long, but 25$ and aluminized steel , vs Walker 22266 - with rebate for
5$ and better quality stainless steel , but 15" long!!!

3. Subjectively there is much of improvement in exhaust sound, much quieter and uniform sound, but on my phone app before 86 db and after 85 db when the engine just idle.

4. I still can hear some popping exhaust sound at the connection with OEM muffler, I think that 1/2" OEM tip too narrow and creates that popping sound and it goes to the connecting elbow.

5. Additional muffler has 1.5" inlet/outlet, no flow restriction or power loss were observed on today's test.

6. I still wear motorcycle ear plugs NoNoise 3PROM0160, but my wife feels now that P500 does not hurt her hearing so much, and indeed it feels better to carry conversation too when driving.

7. You need to buy also two 1 5/8 " exhaust U bolt clamps , one I used to support add on muffler and another to tight the connection with extension pipe.

I've ordered bunch of different pipes and clamps from amazon, so Monday will be GRAND returning day, so my project will be pricey then stated here, but since it was required to test all ideas :),

but now it might be done for about 10$ (5$ muffler after rebate, 5$ bend and expanded on one end 1.5" pipe at local muffler shop ) and beer for my friend with welding machine.

8. If you want to make your new muffler fancy and rust resistant where the welding sutures ,then invest extra 8$ into Rust-Oleum 248904 Automotive 12-Ounce High Heat 2000 Degree Spray Paint also on amazon.com https://www.amazon.com/gp/product/B003CT4AKM/?tag=sxsweb24-20

They have red and yellow paint for those who want to match with the plastic fenders color


I dont have before video yet, but this is how it sounds with new add on muffler:

Also the sound in action :) :

I think I can hear now fan more clear and how the tranny grinds and valves , I think I'm happy with the result of this project.


9. one more tip, drill a very small drain hole (at the bottom sidewall) in the add on muffler to get rid of condensate, you can see it on the pictures, I did on both ends.

10. the last thing, if video is not convincing , then just borrow at any auto store medium size muffler, wrap around OEM exhaust tip some cloth, to make a seal and attach add on muffler and hear the difference.


IMG 20161001 105535844 IMG 20161001 105546978 IMG 20161001 105556358 IMG 20161001 105608131
 
Last edited:
J

JTW

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That's pretty cool.. I really thought it would have been more than 1 dB of different though.
 
Talen

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Good I guess for hunting. I put on hmf performance. Loud as a raped ape. But rounds like one now also. Such a difference in performance
 
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solrus

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took it off , compare the difference
 
Longbrake500

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Nice work.. I bought one of the silent riders just for warning anyone looking at those if you have the Honda bumper the silent rider uses some of the same mounting points. I ended up bending the brackets and mounting it differently just to get it mounted up so I could keep the bumper.

Full
 
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solrus

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Nice work.. I bought one of the silent riders just for warning anyone looking at those if you have the Honda bumper the silent rider uses some of the same mounting points. I ended up bending the brackets and mounting it differently just to get it mounted up so I could keep the bumper.

View attachment 23387


Do you feel that the longer connecting pipe (between muffler and add on muffler) the less sound deadening effect?

I think I will redo the connecting pipe to make it more shorter
 
solrus

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Also did you think about widening of outlet opening in original muffler? Guys what can it do? Any ideas?
 
solrus

solrus

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Nice work.. I bought one of the silent riders just for warning anyone looking at those if you have the Honda bumper the silent rider uses some of the same mounting points. I ended up bending the brackets and mounting it differently just to get it mounted up so I could keep the bumper.

View attachment 23387


Could you please make a video with silent riders exhaust when idling and with some revs. ?
 
Longbrake500

Longbrake500

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Do you feel that the longer connecting pipe (between muffler and add on muffler) the less sound deadening effect?

I think I will redo the connecting pipe to make it more shorter

Not sure the silent rider really helps with exhaust noise level not really sure if it is the pipe length or the internal chambers in the exhaust itself.
 
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solrus

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Can u use noise recording phone app and measure noise level?

Sent from my XT1585 using Tapatalk
 
solrus

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So u don't like silent rider?

Sent from my XT1585 using Tapatalk
 
Montecresto

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Also did you think about widening of outlet opening in original muffler? Guys what can it do? Any ideas?
Does it run as good like that, not too much exhaust restriction?
 
solrus

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Does it run as good like that, not too much exhaust restriction?


I think there is a restriction , since HMF muffler or other performance companies dont care about maintenance and longevity but more about performance.

I dont think you need to repack or do any maintenance on OEM honda muffler but you do on high performance.
 
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solrus

solrus

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This is what I meant -
 
MaleRN28US

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Just a question. Have you tried switching the inlet/outlet? Flipping it so the current exhaust end is the inlet end. I just have a similar muffler and the exhaust flow is meant to be the opposite of how you had yours.
 
solrus

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No I did not, it just printed on the exhaust "inlet" so I used that end, will try tonight.
 
solrus

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Here is few pics, as I correctly understood inlet on side where the pipe comes out in the middle and outlet if off-center
IMG 20161003 182844868
IMG 20161003 182835182


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