Todd's 2019 Talon X trail build

toddvdh

toddvdh

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Here it is on. I decided to leave work early!!

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4A9866F4 38AF 419A 8C2F 0A19B9C2B812
 
toddvdh

toddvdh

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I got my light bar mounted this morning. It’s a 14” one from harbor freight. I had taken it off my ranger before I sold it. It should be more or less protected by the front bumper.

Now the fun part of wiring it in comes.

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A5304513 12CD 4670 AD1B 52D896E52841
 
Last edited:
toddvdh

toddvdh

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  2. Talon X
Got it wired in. While I was doing it I changed the winch trigger to be key on so my kids don’t run the winch while the key is off in the garage. :confused:

The previous owner had a few holes in the dash with rubber plugs, so I took a dremel and made one work for a switch I bought.
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There was a hole drilled in the compartment under the gauge, not really sure why such a big hole, but I glued the rubber plug from the switch hole in.

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toddvdh

toddvdh

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And the past few days I took apart my kids old lt-80 and repainted it. It was pretty rough (plastic cracked) when I bought it, so I zip tie stitched it up. This is the 2nd time I’ve painted it. But it runs good and I only paid $200 for it 3 years ago.

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toddvdh

toddvdh

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I bought a box today for the rear. It was only $29. I’ll probably just add a couple eye bolts and strap it down. I don’t always need a box but sometimes it will be handy.

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toddvdh

toddvdh

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  2. Talon X
Here is how my rear shocks came. Tenders compressed, and cranked way down to 5-3/4” from the top of the shock.

I have about 14-1/2” of clearance in the rear, and 13-1/2” in the front. Measured from the ground to the skid plate on the center of axle. I’ll be trying to get the front up a little more


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I put the rear bandit tender springs on today. I used TerryH (from YouTube and this site) suggestions. I set the rear at 4” of “preload”. The measurements to the rear skid plate was 14-5/8”. So the bandit tenders do raise the rear end, and the machine actually moves now when I jump on the rear bumper. :)

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Here are the bandit tenders vs the stock tenders.

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toddvdh

toddvdh

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  2. Talon X
My front shocks only have 3-1/2” of “preload”, so if I go to the 5” on TerryH suggestion, it should raise the front where I want it to be.
 
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CID

CID

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There are already 4 D-rings in the bed, I used them to tie down a similar TSC box. Remember Terry changed all his springs IIRC so his preload probably won't be your preload.
 
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906UP

906UP

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Don't worry about preload, adjust by "ride height", I played around with mine until I got it where I like it. I think I settled on 13.75" front & 13" rear measured from the skid plate to the floor. A little more height in the front is good for handling
 
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toddvdh

toddvdh

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  1. 1000-5

  2. Talon X
There are already 4 D-rings in the bed, I used them to tie down a similar TSC box. Remember Terry changed all his springs IIRC so his preload probably won't be your preload.

He did a just tenders video then he did a full spring package later. The numbers at least give me a starting point since bandit doesn’t give any info.
 
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toddvdh

toddvdh

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Green Bay, WI
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  1. 1000-5

  2. Talon X
Don't worry about preload, adjust by "ride height", I played around with mine until I got it where I like it. I think I settled on 13.75" front & 13" rear measured from the skid plate to the floor. A little more height in the front is good for handling

I got one of the fronts changed today. The bandit tender spring is about 1" shorter than the stock tender, but is way stiffer.

I snugged the nut down where the springs aren't rattling. Then I added about 1-1/2" of real preload. I'll change the other one and put them back on and set ride height in the front. I've read 1/2"-1" higher in front for good handling. Thanks.
 
toddvdh

toddvdh

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Green Bay, WI
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  1. 1000-5

  2. Talon X
I ended up setting my preloads at 5” front and 4” rear. It gives me 15” of clearance in the front, and 14” in the rear. I’ll fine tune these after I go for a ride this weekend.

This weekend will be the first time I actually drive it more than around my yard and neighborhood. The trails by my cabin aren’t open until may 1st, but I can hit some fire roads and trails through county forest.

I spent $30 and bought some polycarbonate to rig up a short windshield to see if I like it. Attached with zip ties for this weekend. :cool:

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5E50CCC3 3527 49EA 89AF 765447D13689
 
toddvdh

toddvdh

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Green Bay, WI
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  1. 1000-5

  2. Talon X
I added some u-bolts to the box by the 4 d-rings in the bed. I decided just to zip-tie them for now. It’s actually rock solid and this may be how I keep it. 🤪

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toddvdh

toddvdh

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  2. Talon X
My shock covers also came in. They are pretty nice for $61.50 on eBay with free shipping. They are a waterproof material with Velcro down the whole backside.


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The rear ones fit right over the plastic protectors, so l left them on. It’s pretty snug so I am going to have to keep an eye on them so the plastic doesn’t rip them. I may end up taking the plastic protectors off.


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CID

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I'd double or triple those zip ties, they're going to get 'worked' in this application. Or get the 1/2" zip ties, even better.

I never thought about putting my shock covers over the plastic shields, I squeezed them in between the shield and spring. I have Shock Therapy's front limit straps on the way - they use a nylon strap around a coil midway down to control flapping so I'll have to slit the covers unless that strap is long enough to go all the way around the spring.
 
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toddvdh

toddvdh

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Green Bay, WI
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  2. Talon X
I put them on mainly for looks. I'll take them off and wash underneath every few rides. Maybe they give a little protection against mud, but mainly looks. :)
 
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