I love my machine but it's just too complicated to be an offroad vehicle. This thing should've been a single clutch design with either a torque converter or centrifugal clutch between crank and clutch basket. Cooling fan operation should be like I mentioned couple posts ago. It's simple, it works perfectly, and it's almost bulletproof reliable.
Unfortunately, this is the story across the entire world. Try to find ANYTHING that is not overly complicated. While I agree, things could be simpler, then people would be complaining that "the machine is "crude" or "not innovative". Heck, even flashlights are microprocessor controlled. Regardless, I love my HONDA and not going to buy anything else.
Yes, I believe that HONDA could have used something like their ESP geared transmission from their older ATV's and scaled it up, but ANY auto-shifting manual gear transmission is going to be much more complex than a CVT. And after working for HONDA for 20 plus years, I know that this would not be "the HONDA Way". People are CONDITIONED to buy the latest greatest thing. I doubt that many "typical American consumers" would buy a "3rd world simple" SXS. This is exactly why I drive 20-50 year old cars and motorcycles, I can fix them. Unfortunately, those of us who feel this way are a dying breed.
There is a huge reason why ALL the other manufacturers of SXS vehicles have stayed with the proven CVT "technology" (if you can call it that), it is cheap, simple and it works quite well. These companies "innovate" in other ways. Don't misunderstand, I am not pushing the other stuff, I am not going to buy a belt driven machine, they have their own set of problems. The HONDA DCT works great, when it works and the cooling system works great when it works. Unfortunately, every connection, wire and component of the system must be near perfect if it is to continue to do so.
I have a DYNOJET PV3 on my 2016 1000-5D and people would be quite surprised how hot these engines run. On a blistering hot day and in a very slow, hard pull on a difficult trail, I have seen 242 degree coolant temps with the fan running constantly; the Pioneer never has boiled over, pushed coolant or anything else (although my anxiety levels were quite high). My fan is set to come on at 215 and off at 210, which is at a considerably lower temperature than stock. My fan now runs quite a bit more often, compared to the stock tune. In "Stock tune" the fan comes on at 223 and goes off at 221 and generally did not come on under "normal" conditions. Therefore, a stock machine runs just that much closer to boiling over, especially if there is ANY air in the system and the pressure cap is less than perfect at holding the correct pressure. In other words, that coolant is just enough hotter and has the potential to boil that much faster. All it takes is one small "void" or "bubble" in the cooling system at the thermostat or temp sensor and the entire system goes to hell in a hand basket.
People laugh at "hanging" the Pioneer from a tree, but getting that machine nose high, even by say 10 degrees will help bring all the bubbles to bleeder screw or the radiator cap, where they can escape from the system. After rebuilding my PIONEER 1000 engine, I did a little test. First I bled the system on a flat surface, until no more air escaped. I then put the front wheels on a set of ramps, allowed it to sit for a half hour or so. When it bled the system again, more air came out. So this lends credence to raising the front end to allow all of the air to move toward the top of the system.